CNC knowledge - Radmot

What are the best practices in aluminium machining to ensure precision and strength of parts?

Written by Radmot | Feb 4, 2026 8:10:17 AM

Precise aluminium machining plays an important role in the production of industrial components, where both strength and accuracy of workmanship are important. Thanks to its properties, aluminium is used in many sectors, from aviation and automotive to electronics and medical equipment. However, in order to exploit its full potential, knowledge of the appropriate techniques and technologies is essential. CNC machining of aluminium at RADMOT is a guarantee of quality, resulting from a combination of experience, advanced machinery and a comprehensive approach to projects.

Why is aluminium a popular material in industry?

Physical and mechanical properties of aluminium

Aluminium is characterised by low density, high thermal and electrical conductivity, and natural corrosion resistance. At the same time, it is strong enough to replace heavier metals, which reduces the weight of structures. The properties of aluminium make it suitable for use in precision machining, especially in the production of lightweight and durable components.

The use of aluminium in various industries

Aluminium machining is used in the aerospace, automotive, consumer electronics, medical and defence industries. Thanks to its material parameters and susceptibility to anodising, aluminium allows for the creation of durable and aesthetic parts. RADMOT carries out comprehensive orders for all these sectors - discover our modern CNC machine park.

Choosing the right aluminium alloy

Characteristics of popular alloys: 6061, 7075, 2024

What aluminium is used in industry? Alloy 6061 is a versatile material - easy to machine, corrosion resistant and suitable for welding. 7075 is distinguished by its strength - used in the aerospace industry. 2024 offers good fatigue strength but lower corrosion resistance, which requires additional surface treatment. CNC milling of these alloys requires an individual technological approach. Professional CNC milling – check out our services in the field of aluminium machining.

Matching the alloy to the project requirements

The choice of alloy should be based on the specific application of the component – whether it is resistance to weather conditions, mechanical loads or weight that matters. RADMOT helps to select the right alloy by analysing the project requirements and optimising the cost in relation to durability.

Best practices in aluminium machining

Optimisation of cutting parameters

In order to achieve high quality and repeatability of aluminium parts, it is necessary to precisely set the cutting parameters: rotational speed, feed rate and cutting depth. Aluminium allows for high speeds, but with control over the process temperature and avoidance of vibrations. This is important for both turning aluminium and milling.

Selection of appropriate tools and their coatings

For turning or milling aluminium, tools with carbide blades are used. These tools have a special geometry, which ensures efficient production and high-quality machined surfaces. This prevents material adhesion and increases tool life, which has a direct impact on the efficiency of CNC aluminium machining.

The importance of cooling and lubrication during machining

Effective cooling with mineral coolant and non-emulsifying oil for automatic machines prevents the machined material from overheating and reduces the risk of deformation. The associated lubrication improves surface quality and reduces tool wear. RADMOT uses modern cooling systems adapted to the requirements of large-scale production.

Avoiding common problems when machining aluminium

Preventing material from sticking to tools

Aluminium tends to stick to tool blades, which can damage the surface quality. The solution is to use tools with appropriate coatings, control the temperature and remove chips.

Minimising deformation of thin-walled components

When machining thin-walled aluminium parts, deformation can easily occur - the material bends under the influence of cutting forces. To prevent this, appropriate strategies are used, including shallower cutting depths, lower feed rates and multiple finishing passes. It is also crucial to secure the workpiece firmly and plan the sequence of operations so as not to weaken the structure too early.

Surface quality and dimensional tolerance control

In the production of aluminium parts, measurements carried out in accordance with ISO standards are crucial. RADMOT has one of the largest measuring equipment facilities in Poland, which allows for tolerances of several micrometres to be achieved.

The importance of surface finishing for component durability

Finishing methods: anodising, electropolishing, glass bead blasting

Anodising aluminium parts increases their corrosion resistance and improves their aesthetic qualities. Electropolishing smoothes the surface, while glass bead blasting removes minor imperfections. Anodising of aluminium parts – durability and aesthetics from RADMOT is a guarantee of satisfaction. We are one of the few companies in Poland to offer anodising in our own plant.

The impact of finishing on corrosion resistance and aesthetics

Properly selected and executed finishing extends the service life of aluminium components, increases wear resistance and ensures consistent visual quality. This is particularly important in industries where aesthetics go hand in hand with functionality, e.g. in the consumer electronics sector. Aluminium processing – precision and lightness of construction from RADMOT is the choice for companies that seek the best quality solutions.

Summary and recommendations

Key factors influencing the quality of aluminium machining

The high quality of aluminium components results from a combination of: the right choice of alloy, advanced CNC machining parameters, experienced staff and quality control. Precision machining is also a matter of process repeatability in large-scale production.

The importance of experience and technology in the machining process

RADMOT's modern machine park, comprising over 80 CNC machines, allows us to carry out the most demanding projects. Our own anodising plant, comprehensive approach and measuring facilities guarantee production safety and high quality. Precision CNC turning – see what we offer. Need a quote or additional information? Send an enquiry and our specialists will prepare an offer tailored to your requirements.